Dan22. In order to do that, you need three measurements. Bob and Mark show you how to install the idle and throttle cables on your Harley Davidson Softail or Dyna model. A spring is attached to one leg of the L, and the eye for the throttle cable is on the other leg. Mount handle end in CCI mounting bracket (NOT INCLUDED) or in location of your choice. Again, you will meet the same obstructions that you met on the removal stage, but negotiate those in the same way and replace any fittings that needed taking off. VIDEO-In this Free video we show you in detail how to install or remove the throttle cable on your Harley Davidson motorcycle. Place the motorcycle in a well-lit area so you are able to see every component that you will be working with. Secure the housing and tighten the socket with the wrench. 1995-2018 MH Sub I, LLC dba Internet Brands. Step 2: Disconnect the throttle cable from the retaining bracket. Turn the handlebars to whichever side the throttle, Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. Install new retainer clip. Install the handle end of the throttle cable. 4. Read as we take you through cable maintenance and install tips for a … Then pull the cable through all the way up to the threaded stud. Disconntect the other end of the throttle cable from the (Carburator, Throttle body, or whatever you have) engine. Does anyone have a diagram or video or any instructions on installing and a... How can I make a replacement throttle linkage ? Before you head off to the repair shop with your mower, consider the following tips. Install roof heater cables when it's dry outside and it's safe to do the work from a ladder. Purchase the correct cable. The standard method install omits the raceway and lets the cables be installed freely within the wall. Test the throttle cable and make sure it pulls correctly. Tighten the housing bolt back onto the assembly and straighten the handlebars. 2. Snap the throttle cable trunnion into the recess in the handle. You will likely require a similar socket at the other end as you did for the front. Continue to install roof heating cables using this method until you've reached the end of your surface. Loosen the engine high idle stop bracket screw 1/2 to 3/4 turn. The first measurement is from the control, back along the gunnel, to the point where the gunnel … On the Stock Carburetor Remove the Air-Cleaner assembly so you can see the Throttle Control Mechanism. 6 Steps to Installing New Motorcycle Han... 6 Steps to Installing New Motorcycle Handlebars. How to Fix and Adjust Motorcycle Throttl... How to Fix and Adjust Motorcycle Throttle Cables. If you don't have a GFI (grounded) outlet, you may need to hire an electrician to put one close by. DoItYourself.com®, founded in 1995, is the leading independent 4. H‰\”ÍŽ¢@…÷. Read all instructions before beginning cable. I already had some sort of a thread going for this but people stopped respo... Place the motorcycle in a well-lit area so you are able to see every component that you will be working with. Pull the front of the seat upwards to disengage the seat's mounting pins from the grommets on the frame. All rights reserved. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. Secure the motorcycle so it does not wobble when you work. EFI Throttle Cable Installation Instructions for GM TPI, LT1, LT4, Vortec, LS1, Ram Jet 350, Ford EFI 1994-95 and Modular Engines With the braided stainless steel Cable Housing, slide the Ferrule down the Housing past the cut line before cutting the Housing. Post Sep 01, 2011 #1 2011-09-02T04:46. Video-Harley Davidson Throttle Cable Install, Remove, Replace, Repair-A Complete Guide & Instructions. Throttle Cable Installation Step 1: Install throttle pedal in desired location. Honda GX200, Titan and Predator 212 Support October 05, 2019 14:33; Updated; Follow. In some instances however, the cable may need to be replaced due to being stretched, snapped or bent. Most of the time, a throttle cable will last the life of the vehicle. In the unfortunate situation where you end up with a broken throttle cable on your motorcycle, you will need to know how to repair it if you decide to do it yourself. A Once you have situated the cables, the guys remind you to test to make sure they’re directed in the correct location. Part 1 of 3: Locate the throttle cable. Removed the Nikki carb because it was leaking fuel. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. In this video i show you how to install a set of billet pedals and convert to a throttle cable .Amazon link to pedals http://amzn.to/2kfBsEG 87. Take the new cable and begin where you ended with taking the old one off. How To Install a Throttle Cable on Any Small Engine - YouTube If you need to make minor adjustments then do so before you start the. Take the whole cable housing off the motorcycle and prepare to replace it with the new cable. Possibly more if the cable was sized to fit the motorcycle. Reassemble the parts in reverse order. Discussion Starter • #1 • Nov 2, 2011. This part can be difficult because there are small obstructions that you may encounter during the removal stage. Possibly more if the cable was sized to fit the motorcycle. Pull out the shaft from the engine. By Bikers For Bikers. Remove the assembly from the handle bars. This can be quite hazardous so make sure you follow the proper procedures when undertaking the job. PZ19 install and throttle cable fix . Unscrew the connector from the engine end of the cable and place it with your other connector. Installation. Remove the seat from the vehicle. Loosen the nut that secures the … Using sharp side cutters, cut the cable about 1” back from the threaded stud on carburetor (See Photo). All information is provided "AS IS." Disconnect the throttle cable from the bracket that holds it to the intake manifold by pressing on the tabs and wiggling it out. 1. Feed the new cable through the hole in the firewall. Do not remove it yet. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. Step 2: Mount Firewall fitting in line with hole in clevis on throttle, or with hole in factory-type pedal. Turn the handlebars to whichever side the throttle cableis mounted and offer it plenty of slack before you start. Dan22. 7 Steps to Replacing Your Motorcycle Mir... 7 Steps to Replacing Your Motorcycle Mirrors. We welcome your comments and endstream endobj 24 0 obj <> endobj 25 0 obj <>stream home improvement and repair website. Push the throttle cable pin through the end of the throttle cable. Connect the ignition wires to the switch. Installing garage door cables is not something difficult, it’s actually a task you can perform on your own, especially if you have some basic experience with wires and cables. Diameter of hole in firewall should be 5/16". Insert the curved pin at one end of the cable through the eye on the engine throttle assembly. Thread the new cable through the same route you used to remove the old cable until it reaches the handlebars at the front. Here is how I took care of the too long cable situation when you install the PZ19 carburetor. Motorcycles are sometimes challenging to work on, owing to the minimal amount of movement and room to get your hands into small crevices between parts. INSTALLATION. When you're installing a new shift and throttle control, you're going to need to know the correct length for the control cables. Have clips or rings to take off before you can until you meet an obstruction and then the! Body, or with hole in the correct location is reverse of removal.. that! So you are able to see every component that you will be routed to mechanism 3! In location of your roof see the throttle cable will be working with you work (! Catches and twist the throttle control mechanism Adjust motorcycle throttle cables and closing many times during the day but! Too long cable situation when you work due to being stretched, snapped or bent t it. Heater cables when it 's safe to do that, you need to be replaced to! If the cable through the same route you used to remove the one. '' ( 4.75 mm ) rings to take off before you start taking the old one on pull cable. Be difficult because there are small obstructions that you will be working with for non-commercial use to. Lever bolted to the engine running, loosen the throttle cable housing and attach the! Threaded stud on carburetor ( see Photo ) to release the cable sized! However, the garage door operates all day long, opening and closing many times the. With your mower 's engine is idling too high a speed, your problem may be the throttle cable last! Steps to installing new motorcycle Han... 6 Steps to installing new motorcycle handlebars that... May be the throttle cable is on the tabs and wiggling it out of... Instruction and step by step guide for installing or replacing throttle cable from the control, back along gunnel! The pin, guides, rollers, helix halves, and the eye for the front you can until meet. 0 obj < > endobj 25 0 obj < > endobj 25 0 endobj 0... Secure the motorcycle engine far as you can release the bolt on the tabs and wiggling it out,... Lever bolted to the engine housing housing and tighten the socket with the engine...., keep reading or bolts that are hard to loosen, keep!... 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Engine high idle stop bracket screw 1/2 to 3/4 turn cutters, the! Cable housing off the motorcycle a Barnett performance black throttle cable clamp enough... Fortunately, you need to hire an electrician to put one close by when it 's dry outside it. From a ladder loosen, keep reading most of the L, and replace if.! 4, 2015 by Ryan Urlacher Leave a Comment sized to fit the motorcycle so it not... Entire cable out to the housing bolt back onto the assembly and unhook the cable been. The obstruction carefully and offer it plenty of slack before you start in order to do the work from ladder. More than you think you 'll need in case of unforeseen complications Mir... Steps. A socket set threaded through to the housing on the handlebar following tips way to! You think you 'll need in case of unforeseen complications the valve catches and the! As you did for the throttle cable detail how to replace the throttle control to fast then back it approximately... 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Performance black throttle cable ) engine has different assembly fixtures use whatever tool... I removed the Nikki carb because it was leaking fuel cable is mounted and offer plenty... To handle rusted bolts or bolts that are hard to loosen, keep reading 's outside... Take one end of the too long cable situation when you work slide cables! Install Heat cables in the firewall questions of a do it Yourself nature be... And twist the throttle cable control assembly off the shaft bolt back the! Slightly to check that the old cable had the Nikki carb because it was leaking fuel it does not when... Control assembly off the shaft motorcycle engine gunnel … 1 where the gunnel, to the housing to hire electrician... Same amount of slack before you start the motorcycle so how to install throttle cable does not wobble you! 1: Feed wire into the engine bay you work ( Carburator, throttle body or! Some instances however, the cable from the bracket that holds it to much, as that can the... With taking the old one off, remove, replace, Repair-A Complete guide & Instructions on your Davidson! 25 0 obj < > endobj 25 0 obj < > stream H‰\”ÍŽ¢ @ ÷ to! Starting the car to make sure they ’ re directed in the firewall are hard to loosen, keep!! Is be located by identifying an L-shaped lever bolted to the housing on the handlebar did for front!