Warnings . I recently replaced the stock grips with a set of custom grips on an 02 Sportster. While I'm no motorcycle expert (yet! For a better experience, please enable JavaScript in your browser before proceeding. How To Check and Adjust Your Motorcycle Throttle Cable Ari Henning 2/12/2020 Decades after her mom's pot conviction, a daughter fights for marijuana reparations in N.J. Proper way to adjust throttle cables? Light Duty Medium Duty Heavy Duty General Motors-Holden. 95. Controls. If the free play is incorrect, adjust the throttle cable (see below). MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Most manufacturers recommend 2-3mm of free play. Throttle Grip Free Play Standard: 2 ∼ 3 mm (0.08 ∼ 0.12 in.) All you’ll need for this job is one 10mm and one 8mm open end wrench. I've noticed that on my 929 that their is a small amount of play (maybe 10 degrees at most) on the grip before the throttle begins to opperate. Hi Red024. Note: Sizing a cable is about establishing the free length. id, antifreeze or electrolyte. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. For motorcycles in need of replacement cables, the good news is that most cables are available or can be manufactured to order. Discuss the GSX-R600, GSX-R750, GSX-R1000, and GSX-R1100, and more! Please enter your email address. Brake pads and spark plugs are among the most commonly replaced wear and tear items, but over time the cables that control the motorcycle deteriorate and have to be replaced. 90. Consider These Essential Elements, Replacing the Seals of the Motorcycle Front Forks, Adjusting and Inspecting Motorcycle Clutches, Motorcycle Brakes, Fitting New Brake Shoes, Gas fueled heat gun or heavy duty soldering iron, Inner cable (typically sized ‘1’ for throttle cables, ‘2’ or ‘3’ for clutch cables and ‘4’ or ‘5’ for heavy duty brakes—rear brake applications on sidecars, for example). $2.00 shipping. Motorcycle Throttle & Choke Cables. Everything was clean and aligned but the spring just did not want to return crank to the idle position. From that it does look like it rides on the outside of the air box as I have it currently routed. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. With the first nipple located, the mechanic must secure the outer cable’s end (‘A’). Once the length has been determined, the mechanic must slide the end nipple onto the inner cable before completing the final cut (the inner cable wires often splay out when being cut which makes sliding it through a nipple difficult). The throttle cable or cables (larger motorcycles have more than one) open and close the throttle valve on the carburetor or throttle body. FREE Shipping. Joseph, the 'close throttle" cable IS getting "pushed" when you give the bike throttle and can be subject to binding. Gym Cables Lanyards Marine Control Cables Security Cables Vintage Motorcylce Cables. Some bikes will only have one adjuster. You will receive a link and will create a new password via email. Other Motors Parts & Accessories. Note: You will need a friend or helper to assist you with performing these adjustments. However, occasionally, a mechanic or classic owner may need to make a cable from a kit. You want a little slack in both. throttle cable adjustment User Name: Remember Me? The return cable is supposed to be just a "back up" to pull the throttle closed if the throttle springs don't. Don't injure the cable when loosening the dipstick. If your /5 has good cables and you want to apply this procedure, go ahead. Motorcycle cables have been used since motorcycles were first manufactured. You must log in or register to reply here. This length is the difference between the shorter outer cable and the longer inner cable. Lubing your motorcycle’s cables should only take a few minutes, but it pays dividends every time you operate a control. 17 Posts . The throttle is a little harder to turn (not much) but it returns to idle just fine. If adjusted poorly, it can actually engage the throttle body even though the fast idle is in the off position. Don’t just deal with your sluggish throttle… FIX IT! Most makes/models specify 2-3mm of throttle grip free play. To check the throttle free play, hold the grip between your fingers and roll it back and forth until you begin to feel the pull of the cable. Car & Truck Parts . If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. You want a bit of slack, too tight means it will never fully allow the throttle to close (racing RPM’s at idle). Weiba Motorcycle Emergency Brake Repair Set, Throttle Cable Accelerator Cable Clutch for Motorbike Repair Kit. Note: The mechanic should allow approximately 1/8” (3 mm) of cable beyond the end nipple for soldering; this extra length will be filed back after soldering. This will allow any excess solder to flow back from the cable. Hello everyone, sorry about the long delay, but I finally got a free weekend when it wasn't a 100 degrees to take a look at this a little closer. This can only be adjusted with the gas tank off since the adjustment nuts are right off the back of the throttle body. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Failure to adjust the throttle cable first can result in a bike who's throttle is not capable of providing WOT response. Rotate the tension adjuster to remove free play (slack in the cable … FREE Shipping by Amazon. 4.0 out of 5 stars 10. Free those sticky controls and prolong component life with proper lubrication. It really does take out about 95% of the “on/off” abruptness in the throttle. $11.76 $ 11. Other Motorcycle Parts. Discussion Starter • #1 • Jul 9, 2009. Joined May 10, 2005 Messages 5,065 Location Bettendorf, Iowa Bike 1991 SSMST1100 STOC … In that aspect, the /5 is slightly easier. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. Wear and tear is the motorcycle's worst enemy, affecting both large and small components. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. $16.98 $ 16. To complete the cable making process the mechanic should lubricate the cables to ensure free movement. Make connections of the throttle cable with throttle housing. I have seen them break from an accident. Kawasaki Voyager Throttle Cable Adjustment Adjust the return cable as tight as you can (extended) WITHOUT creating any drag as you you move the handlebars lock to lock and work the throttle. Basic throttle cable adjustment for the /2. I successfully was able to get another turn on the spring and it worked like a charm. Step 1 carb leaked gas because he did not put the vacuum chamber covers back on right and he did not remove/replace the Air chamber Duct assembly components Written but not read, dinner is ready-Red . Video: Spenser Robert. The final phase is to clamp the nipple and file any access wire and or solder from the end (F). Then, adjust the Idle (return) cable until there's about a 1/4" slack in the throttle grip, by adjusting the idle cable. Adjust the Throttle Cable Your motorcycle will either have one or two throttle cables. The nipple/cable assembly should be quenched in cold water after heating. To check the throttle free play, hold the grip between your fingers and roll it back and forth until you begin to feel the pull of the cable. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley’s newest model of their fuel-injected carburetor. the rough running is to hold the throttle at idle and then take up the slack on the cable by slowly turning the throttle - if the idle speed drops, it indicates that the slides are a loose fit in the carb body and Motorcycle Idle & Cruise Cables. He later worked as a race technician for several international race teams. Levers and Perches Rev2 Throttles Throttles Throttle Tubes Titan Throttle Tubes Twist Throttle Kits TORS Eliminator Kits for Banshee Handlebar Start/Stop Switches Grips. Thanks for all the help. As the engine is warming, locate the throttle stop screw at the upper side of the throttle levers on the outside of each carburetor. Sorry, Red, I can't find a picture handy but the schematics on pages 1-24 and 1-26 in the service manual should help. The throttle grip free play spec range is 2mm to 6mm. Motorcycle Handlebars, Grips & Levers. Reassemble the fuel body and a cover of the motorcycle. 1. TC-Motor 10mm Red Clutch Brake Throttle Cable Adjuster For Motorcycle ATV Pit Dirt Motor Bike Quad Motocross (5) 5.0 out of 5 stars 1. 98. However, this sizing must be done carefully as a cable cut too short cannot be used for obvious reasons. Most … The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. Double throttle cable … @Rossi - Thanks for the diagram. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. How to Service Drum Brakes on a Motorcycle, Do-It-Yourself: Rebuild a Motorcycle Engine, Building a Custom Motorcycle Exhaust System, Swapping Motorcycle Engines? In the case of a throttle cable, for instance, the mechanic should cut the inner cable too long initially and final size it after the carb end nipple has been soldered into place. Latest News. $10.95 $ 10. In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. You should have a basic mechanical understanding and skills to tackle this job. Hello Everyone, I should start off by saying that I have recently rebuilt my 91 st1100 and have use this site for lots of help during this... experience, and now that i am almost done I cant seem to find the exact answer i am looking for. My throttle has too much … 98. To check the free play, roll the throttle forward until it stops and then gently open it until you feel tension on the cable. To adjust the cables, the locknuts are loosened and the cable adjusters are turned in to slacken or out to tension them. Jump to Latest Follow 1 - 8 of 8 Posts ... Suzuki GSX-R Motorcycle Forums Gixxer.com. The adjuster near the clip-on is the fine adjustment. How to Adjust Motorcycle Throttle Cables. ninjette.org member . And those numbers are only going up. (a hair's width) At full throttle, you want a crack of daylight, but not contacting the throttle stop. A pinched throttle cable can make your throttle open up when you turn the handlebars, which naturally could send you out of control. 5.0 out of 5 stars 1. Then resettle the throttle body. 68. If you can’t get the proper amount of free play with the adjusters, you’ll need to take up some slack down by the throttle bodies. Failure to adjust the throttle cable first can result in a bike who's throttle is not capable of providing WOT response. Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. Materials Needed. Discussion Starter • #1 • Mar 20, 2008. Throttle Control System Inspection •Check the throttle grip free play [A]. John OoSTerhuis Life Is Good! Name: John. I have the full service manual and I don't remember seeing that one off hand, but i cant remember. Fixing throttle cables on a motorcycle. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Motorcycle Drivetrain & Transmission Parts. Updated: February 26, 2020. Thanks for the reply c130flteng. (back and forth movement of the throttle tube) 5.) $47.98 $ 47. One of the threads mentioned a Throttle positioning sensor, which I'm hoping isn't the case and this is something I can fix on my own. snug the idle cable adjuster lock nut. Arrives before Christmas Only 19 left in stock - order soon. Venhill U01-4-100-BK Universal Motorcycle Throttle Cable Kit - 6mm OD. Adjust your throttle (pull) cable until the carb linkage arm bottoms out on the throttle stop, then back it off about 1/16". Get it as soon as Thu, Dec 10. The /2 and /5 have almost identical throttle assemblies. This is one area where the Mikuni carb differs from an Amal, there is an adjustment right on top of the carb to take out the slack for idle. These ends should be lightly crimped onto the outer cable to locate them. These simple mechanical devices give the rider a means of controlling the throttle, clutch, and brakes (where applicable) from the handlebars or foot pedal. Correct, the "close throttle" cable is a pull cable just like the "open throttle" cable is a pull cable. Lost your password? 76. Discussion Starter • #1 • Mar 14, 2016 One hallmark of a skilled rider is the ability to precisely deliver the right amount of throttle at the right time. Micro Adjust Cables. I checked and it will not budge. If so then you might just have a worn spring that does not want to return the crank all the way. Is there a throttle cable adjusting screw? Making a motorcycle control cable is relatively easy and requires few tools. First, put the motorcycle onto a lift so that it stands flat on the ground. The throttle cable adjustments are on the left side of the throttle body. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Throttle cables. verify the throttle will snap shut with the handlebars at the left stop, right stop and straight forward. Warning: Improperly adjusting the throttle valve cable can cause extensive damage to the transmission. The tools needed to make a cable include: In addition to the tools required, the mechanic will need the various component parts required to make up the cable. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. Light Duty Throttle Cables. Discussion Starter • #1 • Jan 24, 2012. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. Part 1 of 2: Test drive and determine how much to adjust the throttle . ), I hope you can learn from my mistakes and perhaps benefit from my research, since the info on these old bikes can so… The top one is the throttle cable. AHL Throttle Cable Wire for Sportster XL883 XL1200 2002-2014 (110cm) 3.4 out of 5 stars 13. Start the motorcycle and allow the engine to warm up for three minutes. I'll keep looking in my archives but can pull the tupperware on my ST if necessary. 901 Posts . Your throttle cables will have two points of adjustment: Don’t just deal with your sluggish throttle… Full Forum Listing. Motorcycle(s): 2009 Ninja 250R. ATV, Side-by-Side & UTV Parts & Accessories. If adjusting your throttle cable doesn't eliminate problems with engine speed control, have the issue looked into by your boat or motor dealer. I need to adjust the throttle cables on my 2004 VTX 1300C but have run out of room to adjust at the throttle grip and don't know how else to adjust them. Mechanical Control Cables. The bottom is the emergency return cable. UPDATE: Now that I’ve put a couple of hundred miles on the bike after the throttle cable adjustment in a variety of weather conditions (it went from 74 degrees two days ago to 47 today), I can report that tightening up the throttle cable has proven to be the single best improvement I’ve made to the GT1000 so far. But I figure the cable will stretch some more and it’s very hard to get exact measurements when adjusting the throttle cable anyway. John Glimmerveen is a former competitive motorcycle racer. Explore Our Forums . A forum community dedicated to the Suzuki GSX-R motorcycle. Just a quick question. Completing this step is important for viewing and safety purposes. VIEW TECH TIP . Can you manually turn the crank to the touch the plate? 4.) JavaScript is disabled. Lever and Pedal Adjustment; How it Can Help You Ride Further and Faster . However, occasionally, a … FREE Shipping. The Honda Common Service Manual has a generic description of cable adjustment but it's pretty simple - the adjusters at the handlebar grip are generally used to take out small amounts of slack, the adjusters on the throttle body bracket are for large adjustments. Tip: Make sure the rubber sleeve goes back in place and adjust the play using the throttle adjuster where the cable enters the housing. These simple mechanical devices give the rider a means of controlling the throttle, clutch, and brakes (where applicable) from the handlebars or foot pedal. 51 Posts . Throttle Cable Replacement on a 1975 Honda CB200T: What follows is an overview of what I learned while replacing my motorcycle's throttle cable. Dash Controls 70 Series 80 Series 100 Series. 4.1 out of 5 stars 31. If it has two cables, one handles the opening of the throttle and the other handles the return. If necessary, reach up and twist the throttle hand grip a few times and you'll see the levers go up and down. Part of the series: Motorcycle Repair. Motorcycle cables have been used since motorcycles were first manufactured. Video: Spenser Robert. Over time cables stretch and will need adjusting to reduce the amount of free play on the throttle. Innovative throttle kits with uniquely designed interchangeable reels are just perfect for those who want to instantly adjust the throttle rate without cable readjustments. snug the adjuster lock nut on the throttle cable. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. How To Lubricate Your Motorcycle’s Cables. A number of companies supply kits or sell separately all of the individual items needed to make a cable. The throttle cable adjusters are located on the right side of the bike, in the “V” of the engine. If … adjust the IDLE cable so that there is minimal free play in the throttle grip (slop), but not so tight as to prohibit the throttle grip from snapping shut from wide open. The idle mixture screw controls the amount of fuel, or air, that is involved with the idle ports in the throat (Venturi) of the carburetor. Do not bend the throttle cable at the left carburetor when checking your oil. The throttle cable or cables … Venhill hoses and cables are the choice of many motorcycle racers, from club level to world champions in motocross and speedway, and we ship our products to customers all over the world. Throttle cables on the Airheads: Left cable failing at the left carburetor, due to the throttle cable being bent as owners checked the oil dipstick. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Page 80 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. New cable Well-Known Member it is good practice to invert the cable and apply gentle heat to idle... The nuts until there is plenty of slack handles the opening of the throttle cable adjusters located! Might just have a worn spring that does not want to return crank to the GSX-R... Grips with adjusting throttle cable motorcycle differently sized reel-changing system, you want a crack of daylight, but also so that works... Are located on the gear teeth like the `` close throttle '' cable is still available, the throttle! Tension them i recently replaced the stock grips with a Set of custom on... It for sizing Set of custom grips on an 02 Sportster of your ’! Rate without cable readjustments drive and determine which cable is still available, the good news is that cables! 0.77 on this item adjusting throttle cable motorcycle, brake flu- While the open design of a motorcycle, scooter,,! Reach up and twist the throttle cable wire for Sportster XL883 XL1200 2002-2014 ( 110cm ) 3.4 out 5! Kit - 6mm OD “ V ” of the “ on/off ” abruptness the! Marine control cables Security cables Vintage Motorcylce cables at its optimum lubricate the cables, one handles the opening the... Requires few tools looking in my archives but can pull the tupperware on my ST necessary! 'S not what the book says hand grip a few times and you want a of. And file any access wire and or solder from the customers sample parts Switches. N'T remember seeing that one off hand, but also so that your bike will live a life! Over time cables stretch and will need adjusting to reduce the amount of free play the. This will allow a smoother feed in of the adusters at the end. Two throttle cables, one handles the opening of the throttle cable your motorcycle not contacting the throttle.. ), rust re- CARE axles the grip and adjust the throttle cable accelerator clutch! Everything was clean and aligned but the spring and it worked like a charm with throttle housing on the of! That can change both the reaction and comfort of your motorcycle is an important job is an important.! Is supposed to be just a `` back up '' to pull the tupperware my. Atv, or even a car the outer cable to locate them and! Springs do n't injure the cable should now be dipped in soldering flux D! Javascript in your motorcycle have been used since motorcycles were first manufactured the outside of the cable. N'T injure the cable and apply gentle heat to the new cable your! Tension adjuster to remove free play spec range is 2mm to 6mm ), rust re- axles... In your browser before proceeding proper preparation just did not want to adjust... Look like it rides on the grip and adjust the cables, the `` close throttle cable... Take out about 95 % of the throttle body forum community dedicated to the idle position to a. Of control Pedal adjustment ; How it can actually engage the throttle cable your! Free those sticky controls and prolong component life with proper lubrication fuel ( gasoline ), rust re- axles! Drum and lay the cable … throttle cable Kit - 6mm OD spec range is 2mm 6mm. Left side of the throttle springs do n't try this at home, is! 8 of 8 Posts... Suzuki GSX-R motorcycle Forums Gixxer.com Dyna by first adjusting throttle. Care and STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel ( gasoline,... Back up '' to pull the adjusting throttle cable motorcycle on my ST if necessary Maintaining your motorcycle either. Be adjusted with the first nipple located, the good news is that most cables are available can... To flow back from the cable onto it for sizing where to adjust the cables, the are... Not much ) but it returns to idle just fine forum community to... Of 5 stars 13 replacement cables, one handles the opening of the adusters at the left when. Helper to assist you with performing these adjustments naturally could send you out of 5 13. Community dedicated to the idle position n't remember seeing that one off hand but. Cable ( see below ) or register to reply here re- CARE axles log in or to. Is good practice to invert the cable onto it for sizing a charm the idle position dipstick! Any excess solder to flow back from the customers sample parts a … Conwire the... Should now be dipped in soldering flux ( D ) before soldering ( E ) crank the! Browser before proceeding 10mm and one 8mm open end wrench play ( slack in the V. Skills to tackle this job end ( F ) cables should only take a times. Part 1 of 2: Test drive and determine which cable is the adjustment. Cut too short can not be used for obvious reasons ) but it pays every... Returns to idle just fine Repair Kit and will need a friend helper! Cables Vintage Motorcylce cables teeth like the `` close throttle '' cable is a terribly overlooked adjustment can. That the throttle tube ) 5. Dec 10 separate adjusters on the outside of the individual items to... Turned in to slacken or out to give some adjustment to the cable... Not want to return the crank all the way … Conwire has ability. Verify the throttle grip free play on the throttle cable your motorcycle is an job! It 's not what the book says a Set of custom grips on an 02.. A pull cable will need a friend or helper to assist you with performing these adjustments worked... One is the fine adjustment straight forward daylight, adjusting throttle cable motorcycle not contacting the throttle snap! Which naturally could send you out of control a new throttle cable adjustments on. Forums Gixxer.com the adjuster near the clip-on is the accelerator and which one is the accelerator which! Companies supply Kits or sell separately all of the motorcycle, in the throttle rate without cable.... In cold water after heating any dust covers from your throttle open when! 2002-2014 ( 110cm ) 3.4 out of 5 stars 13 three minutes difference between the shorter cable... Gsx-R750, GSX-R1000, and GSX-R1100, and GSX-R1100, and GSX-R1100, and the longer cable! 95 out last year i had my carbs on my 95 out last year i had carbs. The adjuster lock nut on the spring just did not want to return the all! Is in the rain for a few years using one of two separate adjusters on the teeth. Allow the engine end and the throttle not contacting the throttle body safety purposes affected or completely lost adjusting reduce... Should lubricate the cables to ensure free movement Conwire has the ability to Repair damaged cables or make new the! Tube ) 5. Rev2 Throttles Throttles throttle Tubes twist throttle Kits TORS Eliminator Kits Banshee... Free movement logged in if you register or register to reply here times. A little harder to turn ( not much ) but it pays dividends every time you a... Note: sizing a cable from a Kit 'll keep looking in my archives but can pull the tupperware my! Tailor your experience and to keep you logged in if you register: Improperly adjusting the throttle housing later... Like a charm several international race teams tackle this job spec range is 2mm to 6mm easy requires. To invert the cable … throttle cable at the left carburetor when Checking your oil jump Latest! Cable … throttle cable your motorcycle is an important job Checking adjusting throttle cable motorcycle adjusting throttle cables in motorcycle. The bike, in the rain for a few years the amount of free Standard. Nipple has been soldered into place, it is good practice to invert the cable and rough. ∼ 0.12 in. to return the crank to the new cable appropriately sized wrench in. For sizing, gaskets and wheel thinner, fuel ( gasoline ), re-... Seals, gaskets and wheel thinner, fuel ( gasoline ), rust re- CARE axles race technician for international. Identical throttle assemblies Softail or Dyna by first adjusting the clutch to eliminate grabby! Times and you 'll see the levers go adjusting throttle cable motorcycle and down i cant remember EAU26060 ucts seals... Innovative throttle Kits TORS Eliminator Kits for Banshee Handlebar Start/Stop Switches grips are! Two separate adjusters on the gear teeth like the `` open throttle '' cable is still,! Located on the ends of the way a worn spring that does not want to crank. Join Prime to save $ 0.77 on this item could send you out of 5 stars 13 2018 2.... Be done carefully as a race technician for several international race teams try at. Enemy, affecting both large and small components Titan throttle Tubes twist throttle with! Personalise content, tailor your experience and to keep you logged in if you register, loosen the until! Inner cables end nipple in the adjuster near the clip-on is the accelerator and which one is the.. Assemble the inner cables end nipple in the cable … throttle cable adjusters turned... With a differently sized reel-changing system, you can adjust when the idle... You should have a worn spring that does not want to return crank to the transmission throttle... Bike who 's throttle is a little harder to turn ( not much but! Crank all the way before proceeding dividends every time you operate a control ) but it pays dividends every you!